How to optimise production in a competitive market
Introduction
Today’s manufacturers face numerous challenges in maximising efficiency and staying competitive. These include limited space, inaccurate inventory, human error, and labour shortages. This article explores how effective automation and smart space utilisation strategies can revolutionise production environments.
Challenges in production
- Limited space: Warehouses often struggle to maximise space utilisation due to traditional storage methods.
- Inventory inaccuracy: Manual processes can lead to errors in stock tracking and overstocking or stockouts.
- Human error: Manual processes are prone to mistakes, impacting production efficiency.
- Focus on manual tasks: Employees are bogged down with manual tasks, hindering their ability to focus on core functions.
- Labour shortages: Finding and retaining qualified employees is a growing challenge.
Effective strategies for production optimisation
1) Maximise space with vertical storage systems
By implementing vertical storage systems, warehouses can utilise their full height, potentially recovering up to 85% of floor space. This eliminates the need for expansion and reduces costs. Additionally, these systems improve worker productivity and safety by providing easy access to materials.
2) Enhance productivity with automation
Integrating automated storage and retrieval systems (ASRS) offers several benefits:
- Just-in-time inventory management: Ensures a steady flow of materials for production.
- Reduced errors: Improves accuracy in order picking and fulfilment.
- Enhanced safety: Reduces manual handling of heavy items.
- Improved work conditions: Creates a more ergonomic workspace, boosting employee morale.
Additional automation solutions
- Automated kitting: Pre-assembles parts for production, saving time.
- Automated production buffers: Stores goods efficiently between production steps.
- Automated order consolidation: Streamlines shipping by grouping ready-to-ship orders.
3) Gain control your Warehouse Management Systems (WMS)
A WMS provides real-time inventory data and automates tasks such as reordering materials when stock reaches a minimum level. This eliminates bottlenecks, reduces errors, and ensures a continuous production flow. Kardex software solutions seamlessly integrate with existing ERP or SAP systems or operate independently as a standalone software solution, delivering precise control and minimising instances of overstocking or stockouts.
4) Ensure high availability with remote services
Kardex Connect, a secure IoT platform, offers remote monitoring, diagnostics, and support for automated storage systems. This minimises downtime and ensures smooth production processes.
Conclusion
By adopting these strategies, manufacturers can optimise production space, improve efficiency, and gain a competitive edge in today’s market.
To read the guide in full, click here